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GRAVURE & ANILOX ROLLERS

CLASSIC STEEL BASE CYLINDERLIGHTON CYLINDERUPTONCLASSIC STEEL BASE CYLINDERLIGHTON CYLINDERUPTONCLASSIC STEEL BASE CYLINDERLIGHTON CYLINDERUPTONCLASSIC STEEL BASE CYLINDERLIGHTON CYLINDERUPTON

CLASSIC Steel Base Cylinder

We understand that your printing requirements may vary. That's why we provide classic steel bases in three distinct options, both shafted and shaftless:

Base: This is the starting point – a high-quality, precision-machined steel cylinder ready for further processing.

Semi-finished: Take the next step with a semi-finished base. This option includes a copper-plated surface, ready to be engraved according to your specifications.

Finished – Engraved: For a press-ready solution, our finished engraved bases come meticulously engraved according to your specific design requirements.

Classic Base Steel Cylinder

Our Classic Steel Base Cylinder Options

(Base / Semi-Finished / Finished – Engraved)

LIGHTON Aluminum Base Cylinder

(Shafted or Shaftless Aluminium Base / Semi-Finished / Finished –Engraved)

While classic steel bases of cylinders have long been traditionally used in the rotogravure industry, a lighter, faster alternative has dominated the market. ICR is proud to have patented a complete range of aluminum cylinders in various configurations to meet market’s demands.

70% Weight Reduction: Compared to steel, aluminum offers a remarkable 70% weight reduction. This translates to significant advantages:

Reduced Logistics Costs: Lighter cylinders mean lower transportation costs, making them ideal for both domestic and international projects.

Faster Setup Times: Easier handling during setup translates to reduced press downtime and increased production efficiency.

Enhanced Printing Performance

Superior Balance: The lighter weight of aluminum allows for exceptional dynamic balance. This minimizes vibrations, allowing high-speed printing, sharper image reproduction and smoother operation.

Reduced Machine Wear: Decreased pressure on the printing press alleviates the strain on bearings and other vital machine components, thereby reducing maintenance expenditures and extending the operational lifespan of the press.

METON Sleeve

METON Aluminum Sleeves: The Lightweight Advantage for Narrow Web Rotogravure

We introduced METON sleeve, another patented product, providing a simplified and efficient production process, specifically designed for printing on webs up to 900mm in face length.

Enhanced Handling: Easier handling during setup and operator care.

Simplified Production: METON offers a streamlined production method, saving you valuable time and resources.

Ideal for Narrow Webs and Shortruns: This sleeve is specifically designed for printing on narrow webs, with development variations ranging from 400mm to 700mm.

Lightweight Champion: Experience weight reduction – METON sleeves weigh between 8Kg and 17Kg, a significant improvement compared to traditional options. This translates to:

Reduced Press Strain: Less weight on the press minimizes wear and tear, leading to lower maintenance costs and extended press life.

UPTON Resizing Technology

A Smarter approach

Maximize Efficiency, Minimize Waste with Diameter Expansion Technology

Innovating with UPTON technology, ICR brings a revolution to Rotogravure Industry transforming the way you manage cylinders inventory.

UPTON empowers you to efficiently utilize existing stock cylinders, reducing costs, lead times, and environmental impact.

Diameter Increase Technology: This innovative approach allows us to expand the diameter of your existing stock cylinders. This provides exceptional flexibility:

Reduced Stock Levels: Minimize the cost of maintaining a large cylinder inventory by reusing existing cylinders with increased diameters.

Faster Lead Times: Eliminate the wait for new cylinders. UPTON technology allows us to quickly adapt your existing stock to meet your printing needs.

Recycle Old Stock: Breathe new life into your existing cylinder inventory. UPTON gives a second chance to cylinders that might otherwise be discarded.

Sustainable Printing: By maximizing the use of existing cylinders, UPTON promotes a more environmentally friendly printing operation.

Cost Savings: Experience significant cost reductions (approximately 50-70%) compared to purchasing entirely new cylinders.

Streamlined Inventory Management: Reduce your overall cylinder stock and minimize valuable warehouse space.

Faster Turnarounds: Eliminate production delays by utilizing existing cylinders adapted with UPTON technology.

Versatility: UPTON allows you to reuse the same cylinders for various projects requiring in-between sizes, eliminating the need for additional purchases.

Chrome Anilox (Electromechanical Engraving)

We offer premium Chrome Anilox rollers with electromechanical engraving, ensuring precision and durability for your printing needs. Our rollers are designed to provide consistent ink transfer, enhancing the quality of flexographic printing.

The electromechanical engraving process guarantees uniform cell structure and volume, optimizing performance across a wide range of applications.

Trust ICR IOANNOU for advanced technology and reliable results that elevate your printing quality.

GRAVURE & ANILOX ROLLERS

CLASSIC Steel Base Cylinder

LIGHTON Aluminum Base Cylinder

METON Sleeve

UPTON Resizing Technology

Chrome Anilox (Electromechanical Engraving)

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